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Wednesday, June 18, 2014

Backyard Bar Progress

Backyard Brick Patio Bar Progress... say that ten times fast, huh?  We do actually call this area the brick patio, because in our house - there are so many doors (6!) that it's really hard to say where the "back" yard is, this area is more of a side yard. Anyways, a ways back I started a project (you can read about it here) to fancy up this area of our life:

We've learned a lot since buying the house. What looks like a random curve shaped deck surrounding redwoods is actually someone's giant cover up of an old unused jacuzzi. Yep, there is a really old jacuzzi shell under there. They would have gotten away with it if we hadn't seen the pipes coming out the other side, but I think a deck is better anyway. Have you ever owned a jacuzzi? Cha-ching....$$$...hello maintenance!

So I'm back with a post to prove that we aren't total slackers and that we've made progress. The bar is up, and here's a fancy play by play of just how it was done:
Lucky for us there was a fence there already, and it was surprisingly sturdy. That was a fantastic shortcut!  We had a lot of extra redwood on hand from our retaining wall project, and decided to just give it a go.  Luckily all was level, and this was pretty much just a cut & attach project.
A little 45 degree angle edge work will protect us from dangerous corners, this is a bar after all & I'm 100% sure there will be drinks around it. Safety first!  If you notice that weird corner, yea.... oops! Saw got a little wild on me, but we'll be beveling the heck out of it.  At least we had, this:
A flat surface!
Using clamps (oh and now you get a REAL nice shot of that error area) I secured our new bar to the top of the existing sturdy railing, and drove some standard exterior wood screws up from the bottom:
Yep, those ones.
And up from the bottom, see? Isn't that nice & clean....  no screw holes upstairs. Horrible picture, but it gets the point across.
From here on out it was pretty much a bracing, sanding, staining & sealing issue. Things went surprisingly well, which is lucky for us because we jumped into the project with little to no planning. Sometimes, I gotta say, things work nicely on the fly.  You break out all your tools & supplies, and you just roll with it until you figure out how in the heck you are going to get your end result. 

Bracing: The thing felt pretty sturdy, but I'm paranoid & like I said, it's a bar.  People get careless. We used some leftover 2x2's from our Impromptu Pergola project along with my handsome miter-saw to cut out some brackets.  These are easy, just 45 degrees in opposite directions, attach and feel the brawn...
I love you Miter Saw.
For a while now we've been looking to incorporate one of my favorite hexagon patterns back into our lives, since we gave a friend our favorite Hexagon Coffee table.  (Loved that thing, but we had no spot for it!). This was the perfect canvas, and brought a little contrast to the surrounding green.

We sanded the bar starting with a coarse 80 grit paper, and gradually used finer paper with each layer. 120, then 220. Once it was smooth, we taped our pattern (using this handy hexagon ruler) & painted our design.
So shiny... I sealed it with 3 coats of High Gloss Spar Urethane. (Here's a link if it's new to you) I pretty much just asked the clerk for the strongest stuff ever, and he delivered. This stuff is SHINY!

Close up of Hexy:
After painting the hexagons (and before sealing) we decided to rough them up a bit.  I love the wood grain showing through..
Do you see those lovely beveled edges? Delightful...
Let's stand back....
Here's a sneak peak to the bench we are building on that stump:
A lovely before & after:
So clearly we aren't done, but we're kinda close.  Really I just need to figure out a rug, a gigantic pad for that seat, armrests & backrests (not really sure how that's gonna happen....ha!) and accessories. 

While we are out here, look who bloomed - our ultimate deer proof plant, Clerodendrum:

Thanks for stopping in & seeing our progress, stay tuned - I'm so excited to get this area up & running.  Happy Wednesday!

-Jesse

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